High Speed High Efficient PE Pipe Extrusion Line
Tlhaloso
Mochini oa lipeipi oa Hdpe o sebelisoa haholo ho hlahisa lipeipi tsa nosetso tsa temo, lipeipi tsa drainage, lipeipi tsa khase, lipeipi tse fepelang metsi, liphaephe tsa cable conduit joalo-joalo.
PE extrusion line e na le pipe extruder, pipe dies, calibration units, tanka ea ho pholisa, e hul-off, cutter, stacker/coiler le lisebelisoa tsohle.Mochini o etsang liphaephe oa Hdpe o hlahisa liphaephe tse nang le bophara ba 20 ho isa ho 1600mm.
Pipe e na le likarolo tse ling tse ntle tse kang ho thibela ho futhumala, ho tsofala ha botsofali, matla a phahameng a mochine, ho phunyeha ha khatello ea tikoloho, ho hanyetsana le creep, joalo-joalo mochine oa Hdpe pipe extrusion o entsoe ka extruder e sebetsang hantle 'me o na le lisebelisoa tse fokotsang lebelo le lerata le tlaase. , yuniti ea dosing ea gravimetric le sesupo sa botenya ba ultrasonic se ka bokelloa ho latela tlhoko ea moreki ea ho nyoloha ka nepo ea liphaephe.
Phetoho ea senotlolo sa Turn key e ka fanoa, joalo ka laser printer crusher, shredder, water chiller, air compressor joalo-joalo ho fihlela tlhahiso ea li-tube tsa boemo bo holimo le bo itekanetseng.
Phallo ea Ts'ebetso
Raw material+ Master Batches → Ho kopanya → Vacuum Feeder → Plastic Hopper Drier → screw extruder e le 'ngoe → Co-extruder bakeng sa khoele ea mebala le Mekhahlelo e Mengata → Mould le calibrator→ Vacuum Calibration Tank → Fafatsa Tanka ea Metsi a Pholisang → Mochini oa ho hula → mochini o sehang→ Stacker (Mochini oa ho hlapela)
Likarolo le Melemo
Mochine oa pipe oa 1.Hdpe o hlahisoa ke rona ho latela theknoloji e tsoetseng pele ea Europe le phihlelo ea R & D ea mechine ea polasetiki ka lilemo tse ngata, moqapi o tsoetseng pele, mohaho o utloahalang, ho tšepahala ho phahameng, ho iketsetsa maemo a phahameng.
2. Hdpe pipe extruder e nang le sebopeho se khethehileng sa ho fepa barrel e ka ntlafatsa haholo bokhoni ba extrusion.
3. Taolo e nepahetseng ea mocheso, polasetiki e ntle, ts'ebetso e tsitsitseng.
4. Mochini oa pipe ea Hdpe o amohela tsamaiso ea PLC ea ho laola, ho lemoha ho lumellana le ho iketsetsa lintho.
5. Khomphutha ea motho e bonolo ho sebetsa, e bonolo ebile e ka tšeptjoa.
6. Spiral le lattice baskete mofuta shoa bakeng sa khetho.
7. Ho fetola likarolo tse ling tsa mohala ho ka boela ha hlokomela li-co-extrusion tse peli le tse ngata.
8. Ho fetola likarolo tse ling tsa mohala ho ka boela ha hlahisa liphaephe tsa PP, PPR.
Lintlha
Single Screw Extruder
Ho latela karo-karolelano ea 33: 1 L/D bakeng sa moralo oa screw, re thehile karolelano ea 38: 1 L/D.Ha ho bapisoa le karo-karolelano ea 33: 1, karo-karolelano ea 38: 1 e na le monyetla oa ho etsa polasetiki ea 100%, ho eketsa tlhahiso ea matla ka 30%, ho fokotsa tšebeliso ea matla ho fihla ho 30% le ho fihlela ts'ebetso ea extrusion e batlang e lekana.
Simens Touch Screen le PLC
Etsa kopo ea lenaneo le ntlafalitsoeng ke k'hamphani ea rona, u be le Senyesemane kapa lipuo tse ling ho kenya letsoho tsamaisong.
Sebopeho sa Spiral sa Barrel
Ho fepa karolo ea barrel ho sebelisa sebopeho sa spiral, ho etsa bonnete ba hore phepo ea lintho tse bonahalang e tsitsitse le ho eketsa matla a ho fepa.
Moqapi o Khethehileng oa Screw
Screw e entsoe ka sebopeho se ikhethileng, ho netefatsa hore polasetiki e ntle le ho kopanya.Lintho tse sa qhibilihisitsoeng li ke ke tsa feta karolo ena ea screw.
Air Cooled Ceramic Heater
Ceramic heater e netefatsa bophelo bo bolelele ba mosebetsi.Moralo ona ke ho eketsa sebaka seo heater e kopanang le moea.Ho ba le phello e ntle ea ho pholisa moea.
Gearbox ea boleng bo holimo
Ho nepahala ha gear ho lokela ho netefatsoa ka grade 5-6 le lerata le tlase ka tlase ho 75dB.Sebopeho se kopaneng empa se na le torque e phahameng.
Extrusion Die Head
Extrusion die head sebelisa sebopeho sa spiral, mocha o mong le o mong oa phallo ea thepa o behiloe ka mokhoa o ts'oanang.Mocha o mong le o mong ke ka mor'a phekolo ea mocheso le ho bentša seipone ho netefatsa hore thepa e phalla hantle.Sebopeho sa hlooho ea die se kopane hape se fana ka khatello e tsitsitseng, kamehla ho tloha 19 ho isa ho 20Mpa.Tlas'a khatello ena, boleng ba liphaephe bo ntle ebile bo na le phello e fokolang haholo ho matla a tlhahiso.E ka hlahisa phala e le 'ngoe kapa phala ea multilayer.
Sesebelisoa se Tsamaeang sa Die Head
Bakeng sa hlooho e kholo ea lefu, sesebelisoa se tsamaeang se ka tsamaisa hlooho ea lefu pele le morao, hape se fetola bophahamo ba hlooho ea lefu.Ts'ebetso e potlakile ebile e bonolo.
Shoa Hlooho ea Rotary Sesebelisoa
Bakeng sa hlooho e kholo e nang le sesebelisoa sa rotary, hlooho ea lefu e ka potoloha ka likhato tse 90.Ha u fetola sehlahla, mandrel, hlooho ea lefu e tla fetoha likhato tse 90.E ka sebelisa crane ho phahamisa le ho fetola sehlahla le mandrel.Mokhoa ona o bonolo haholo.
Sesebediswa se Fedisang Mocheso
Sesebelisoa sena se eketsoa hloohong ea lefu ho hlahisa phala e kholo le e teteaneng.Ho tima mocheso ka hare ho phala le phala e pholileng ka hare ho lebota.Mocheso o khathetseng o ka sebelisoa ho omisa thepa e tala.
Sesebelisoa sa ho Pholisa bakeng sa Core
Ha ho hlahisoa phala e nang le bophara bo boholo le botenya ba lebota, re tla sebelisa metsi a pholileng kapa oli hammoho le fene e pholileng ho pholisa hlooho ea hlooho ho qoba ho futhumatsa le ho netefatsa boleng bo botle ba thepa.
Tanka ea Vacuum Calibration
Tanka ea Vacuum Calibration e sebelisoa ho theha le ho pholile phala, e le ho fihlela boholo bo tloaelehileng ba phala.Re sebelisa mohaho oa likamore tse peli.Kamore ea pele e bolelele bo khuts'oane, ho netefatsa hore pholile e matla haholo le ts'ebetso ea vacuum.Ha calibrator e behiloe ka pele ho kamore ea pele, 'me sebopeho sa pipe se thehoa haholo-holo ke calibrator, moqapi ona o ka etsa bonnete ba hore ho etsoa ka potlako le ho pholile ha pipe.
Pholiso e Matla bakeng sa Calibrator
Ka sistimi e khethehileng ea ho pholisa bakeng sa calibrator, e ka bang le phello e ntle ea ho pholisa phala le ho netefatsa lebelo le phahameng.Hape ka nozzle ea boleng bo botle e ka ba le phello e ntle ea ho pholisa le ho se be bonolo ho thijoa ke litšila.
Tšehetso e Molemo bakeng sa Pipe
Bakeng sa phala ea boholo bo boholo, boholo bo bong le bo bong bo na le poleiti ea eona ea tšehetso ea semicircular.Sebopeho sena se ka boloka liphaephe tse chitja hantle haholo.
Mothodisi
Re beha silencer holim'a vacuum adjust valve ho fokotsa lerata ha moea o kena ka tankeng ea vacuum.
Sephahlo sa ho Imolla Khatello
Ho sireletsa tanka ea vacuum.Ha tekanyo ea vacuum e fihla moeling o moholo, valve e tla buleha ka bo eona ho fokotsa tekanyo ea vacuum ho qoba ho robeha ha tanka.Moeli oa tekanyo ea vacuum o ka fetoloa.
Pipeline ea Habeli ea Loop
Loop e 'ngoe le e' ngoe e nang le sistimi e hloekisang metsi, ho fana ka metsi a pholileng a hloekileng ka har'a tanka.Double loop e boetse e netefatsa ho fana ka metsi a pholileng khafetsa ka har'a tanka.
Metsi, Karohano ea Khase
Ho arola metsi a khase ea metsi.Khase e khathetse ho tloha holimo.Metsi a phalla ka tlase.
Taolo e Felletseng ea Metsi a Itirisang
Ka taolo ea mocheso ea mochini ho ba le taolo e nepahetseng le e tsitsitseng ea mocheso oa metsi.
Sistimi e felletseng ea ho kenya metsi le ea ho tsoa e laoloa ka botlalo, e tsitsitse ebile e ka tšeptjoa.
Sesebediswa sa Centralized Drainage
Lisebelisoa tsohle tsa metsi tse tsoang tanka ea vacuum lia kopanngoa 'me li hokeloa pompong e le' ngoe e sa hloekang.Hokela feela phaephe e kopaneng le drainage e kantle, ho etsa hore ts'ebetso e be bonolo le ka potlako.
Fafatsa Tanka ea Metsi a Pholisang
Tanka e futhumatsang e sebelisetsoa ho pholisa phala ho feta.
Sesebelisoa sa Pipe Clamping
Sesebelisoa sena se ka fetola ho pota-pota ha phala ha phala e tsoa ka tanka ea vacuum.
Sefe ea Tanka ea Metsi
Ka sefe ka tankeng ea metsi, ho qoba litšila tse kholo ha metsi a ka ntle a kena.
Quality Spray Nozzle
Li-nozzles tsa boleng bo botle li na le phello e ntle ea ho pholisa, 'me ha ho bonolo ho thijoa ke litšila.
Sesebelisoa sa ho fetola Pipe Support
Tšehetso e nang le ts'ebetso ea ho fetola ho tšehetsa pipe e nang le li-diameter tse fapaneng.
Sesebelisoa sa Tšehetso ea Pipe
Haholo-holo e sebelisoa ha ho etsoa pipe e nang le bophara bo boholo le botenya ba lebota.Sesebelisoa sena se tla fana ka tšehetso e eketsehileng ho liphaephe tse boima.
Mochini oa ho hula
Mochini oa ho hula o fana ka matla a lekaneng a ho hula phala e tsitsitseng.Ho ea ka boholo bo fapaneng ba liphaephe le botenya, k'hamphani ea rona e tla iketsetsa lebelo la ho hula, palo ea manala, bolelele bo sebetsang ba ho hula.Ho etsa bonnete ba hore lebelo la extrusion ea phala le lebelo la ho theha, hape qoba deformation ea phala nakong ea ho hula.
Arola traction Motor
Lenala le leng le le leng le na le enjene ea lona ea ho hula, haeba koloi e le 'ngoe e emisa ho sebetsa, likoloi tse ling li ntse li ka sebetsa.E ka khetha koloi ea servo ho ba le matla a maholo a ho hula, lebelo le tsitsitseng haholoanyane le lebelo le pharalletseng la ho hula.
Sesebelisoa sa ho fetola Claw
Linala tsohle li hokahane ho tse ling, ha ho lokisa boemo ba manala a ho hula phala ka boholo bo fapaneng, linala tsohle li tla tsamaea hammoho.Sena se tla etsa hore ts'ebetso e potlake hape e be bonolo.
Moqapi o Molemo oa Mosebelisi
Ka Siemens hardware le software e bonolo ea basebelisi e entsoeng ke k'hamphani ea rona.E-ba le ts'ebetso e hokahaneng le extruder, etsa hore ts'ebetso e be bonolo le kapele.Hape moreki a ka khetha tse ling feela tsa manala ho sebetsa ho hula liphaephe tse nyane haholo.
Arohane Taolo ea Khatello ea Moea
Lenala le leng le le leng le nang le taolo ea khatello ea moea, e nepahetseng haholoanyane, ts'ebetso e bonolo.
.Matla a phahameng a ho hula ntle le ho lahleheloa ke sebōpeho sa liphaephe
.E na le liboko tse 2, 3, 4, 6, 8,10 kapa 12 ho latela ts'ebeliso.
.Servo motor ho khanna bakeng sa ho fana ka torque e tsitsitseng le ho matha
.Boemo ba motorized ba popane e tlase
.Tshebetso e bonolo
.Tšireletso e koetsoeng ka ho feletseng bakeng sa polokeho e kholo
.Li-conveyors tse nang le liphaephe tse khethehileng tsa rabara holim'a liketane tse se nang letšoao phaepeng.
.Ho lumellana le lebelo la screw ea extruder ho lumella tlhahiso e tsitsitseng nakong ea ho fetola lebelo la tlhahiso
Mochini oa ho seha lipeipi
Sekoahelo sa lipeipi tsa polasetiki hape se bitsoa mochini oa ho seha lipeipi o laoloang ke Siemens PLC, o sebetsa 'moho le hul off unit ho ba le seha se nepahetseng.Moreki a ka beha bolelele ba phala eo a batlang ho e khaola.Liketso tse ngata tsa ho fepa bakeng sa ho finyella mokhoa o le mong oa ho itšeha (sireletsa li-blades le lisakha, thibela ho tloha lehare le lisakha tse khomaretsoeng bakeng sa phala e teteaneng le sefahleho se sehiloeng sa pipe e boreleli).
Sesebelisoa sa Universal Clamping
Sebelisa sesebelisoa sa "clamping" bakeng sa boholo bo fapaneng ba liphaephe, ha ho hlokahale hore u fetole sesebelisoa sa clamping ha boholo ba phala bo fetoha.
Saw le Blade li ka fapanyetsanoa
Li-cutters tse ling li na le li-sakha le lehare.Seha le lehare le seha li ka fapanyetsanoa bakeng sa boholo bo fapaneng ba liphaephe.Hape, sakha le lehare li ka sebetsa hammoho bakeng sa tlhokahalo e khethehileng.
Phetoho ea Bophahamo bo Bohareng
Ka sesebelisoa sa ho lokisa motlakase bakeng sa sesebelisoa sa clamping.Ts'ebetso e potlakile ebile e bonolo.Ka moedi switjha ho netefatsa polokeho.
.Khokahano e iketsang ka lebelo la extrusion
.Planetary e nang le disk le milling cutter bakeng sa ho seha le ho khabisa
.Chip-free e nang le lehare la disk ho etsa bonnete ba hore sebaka se sehang se boreleli ntle le lerole
.The touch screen control panel
.Metsamao eohle e tsamaisoa ka enjene ebile e laoloa ke control panel
.Ho thibela lipeipi ka ho sebelisa clamping ea bokahohle bakeng sa ts'ebetso e bonolo
.Litlhoko tse fokolang tsa tlhokomelo
.Mochine o koetsoeng ka ho feletseng le o sirelelitsoeng bakeng sa polokeho e kholo
Stacker
Ho tšehetsa le ho theola lipeipi.Bolelele ba stacker bo ka etsoa ka mokhoa o ikhethileng.
Tšireletso ea holim'a liphaephe
Ka rolara, ho sireletsa bokaholimo ba phala ha o tsamaisa phala.
Phetoho ea Bophahamo bo Bohareng
Ka sesebelisoa se bonolo sa ho lokisa ho lokisa bophahamo bo bohareng bakeng sa boholo bo fapaneng ba liphaephe.
Coiler
Ho kenya phala ho rolara, ho bonolo ho e boloka le ho e tsamaisa.Hangata e sebelisetsoa phala e ka tlase ho boholo ba 110mm.E-ba le seteishene se le seng le liteishene tse habeli bakeng sa khetho.
Tšebeliso ea motlakase oa servo
E ka khetha servo motor bakeng sa phallo ea lipeipi le ho tsoelipana, ho tsamaisa lipeipi tse nepahetseng haholoanyane le tse betere.
Lintlha tsa Tekheniki
| Bophara ba bophara(mm) | Mohlala oa Extruder | Max.Bokhoni(kg/h) | Max.lebelo la mola(m/min) | Matla a Extruder (KW) |
| Ф20-63 | SJ65/33 | 220 | 12 | 55 |
| Ф20-63 | SJ60/38 | 460 | 30 | 110 |
| Ф20-63 Dual | SJ60/38 | 460 | 15x2 | 110 |
| Ф20-110 | SJ65/33 | 220 | 12 | 55 |
| Ф20-110 | SJ60/38 | 460 | 30 | 110 |
| Ф20-160 | SJ60/38 | 460 | 15 | 110 |
| Ф50-250 | SJ75/38 | 600 | 12 | 160 |
| Ф110-450 | SJ90/38 | 850 | 8 | 250 |
| Ф250-630 | SJ90/38 | 1,050 | 4 | 280 |
| Ф500-800 | SJ120/38 | 1,300 | 2 | 315 |
| Ф710-1200 | SJ120/38 | 1,450 | 1 | 355 |
| Ф1000-1600 | SJ 90/38 SJ 90/38 | 1,900 | 0.6 | 280 280 |
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